not a jetta but golf gtd rebuild

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not a jetta but golf gtd rebuild

Post by kai-khan on Wed Jan 25, 2012 10:01 am

hi all this is why i havent started onthe jetta yet alounge with a few outhers!
we started this one a few mouths ago.
this was when it arrived;
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first job was engine box sub frame ect out

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all rust removed ther was a small holl under battary that has been repaird(carnt find pic will add whene i do).

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ech and high build primed
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base coat and clear coat
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Re: not a jetta but golf gtd rebuild

Post by kai-khan on Wed Jan 25, 2012 10:03 am

then all small black bits where sent for sand blasting thes were ech primed at first poss moment so no pics before.
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pulys intercooler brackets est also (will add pics ween can find sorry)

rad cowling ,starter ,and sub frames (carnt find pics of rear)
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then satine black
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Re: not a jetta but golf gtd rebuild

Post by kai-khan on Wed Jan 25, 2012 10:04 am

wings preped ,drivers repeard (front courner of arch)
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eched ,primed and painted
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then i fitted rear sub frame and stering rack the old wishbones .struts and a pair of polo hubs that i had kicking about to just to get it rolling.
alonge with the bits that are a pane with the moter in.
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Re: not a jetta but golf gtd rebuild

Post by kai-khan on Wed Jan 25, 2012 10:06 am

not alot left to cach up
just top of drivers and rear pas side doors needed strating out where some little s**t tryed getting intook door cards off and the plastick liners had never been pealed back Very Happy
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doors now strat and primed
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took bumper off not alote of work here Very Happy
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that about it so far will do more wene i cane afored the bits. 👍
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Re: not a jetta but golf gtd rebuild

Post by vee-dub90 on Thu Jan 26, 2012 12:16 am

looks awesome
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Re: not a jetta but golf gtd rebuild

Post by kai-khan on Thu Feb 23, 2012 12:53 pm

time to rebuild the motor
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head striped
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needes a good clean
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thats better
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valves ground in and new stem seals
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and rebuilt
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investergated bottem end all good (if it ant brock dont fix it)
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block good to
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head tourqed down
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time for the shiny bits
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verios shots of it going back to gether
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new belt ect and timed up
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fuel pump timed
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new cluch ,box fitted
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its back in now but havent uploided pics yet. Rolling Eyes
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Re: not a jetta but golf gtd rebuild

Post by kai-khan on Thu Feb 23, 2012 1:28 pm

here they are
rear mounts on front sat on jack
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front cross menber in ,front panel and lights to help with wiring
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looks like fun
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how it looks now
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i say now dads on the wiring as i type
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Re: not a jetta but golf gtd rebuild

Post by kai-khan on Thu Feb 23, 2012 1:57 pm

getting better
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Re: not a jetta but golf gtd rebuild

Post by kai-khan on Fri Feb 24, 2012 11:20 am

this will have to do untill i can find some condeite
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and a few more bits fitted
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Re: not a jetta but golf gtd rebuild

Post by kai-khan on Fri Mar 02, 2012 11:36 am

some more parts in
rad,boost pips ,water pips ect
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now ready for oil and water should be running soon

bit more info
it was bourt on ebay we were exspecting it to be for parts but when it got here we realisd it was far to good to brake and started on head gasket and found ther was nothing missing it even has an under tray
it had never been welded and has all its trimes so we started the rebuild
its done 150k and the cross hashing is still in the bores
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Re: not a jetta but golf gtd rebuild

Post by kai-khan on Fri Mar 16, 2012 12:36 pm

rebuilt the hubs 2day still need 2 paint drive shafts so will fit in next couple days
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Re: not a jetta but golf gtd rebuild

Post by kai-khan on Fri Mar 16, 2012 12:38 pm

its running now too Very Happy
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Re: not a jetta but golf gtd rebuild

Post by jedi16v on Sat Mar 17, 2012 4:42 pm

Excellent work, love seeing these nigh on classics being rejuvenated
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Re: not a jetta but golf gtd rebuild

Post by Reaver 'Ant' on Sat Mar 17, 2012 5:48 pm

wow thats really coming on kai lookin forward to seeing this

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Re: not a jetta but golf gtd rebuild

Post by re2 on Mon Mar 19, 2012 1:11 pm

very impressed!

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Re: not a jetta but golf gtd rebuild

Post by kai-khan on Mon Mar 26, 2012 11:22 am

thanks guys Embarassed

ive put back together so we can move it to the new workshop it still needs new wishbones ane suspenshon so ill put pics up when ive done them.
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Re: not a jetta but golf gtd rebuild

Post by kai-khan on Fri May 18, 2012 8:49 pm

should this be in other vag models?
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Re: not a jetta but golf gtd rebuild

Post by re2 on Tue May 22, 2012 10:55 pm

brilliant work!
Ive just bought a GTD to take over the daily duties

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Re: not a jetta but golf gtd rebuild

Post by kai-khan on Tue May 22, 2012 11:15 pm


thanks m8 like the plate Cool
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Re: not a jetta but golf gtd rebuild

Post by kai-khan on Wed May 23, 2012 10:00 am

a little reading material Wink

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Re: not a jetta but golf gtd rebuild

Post by re2 on Wed May 23, 2012 10:32 am

ta
ill be doing some homework
lol

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Re: not a jetta but golf gtd rebuild

Post by golfnut8v on Tue Aug 14, 2012 4:54 pm

any updates on this...?

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Re: not a jetta but golf gtd rebuild

Post by kai-khan on Wed Aug 15, 2012 4:06 pm

nothing at the mo
its in the new workshop but need cash to finish Crying or Very sad
should be making a start on my jetta soon tho bounce
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Re: not a jetta but golf gtd rebuild

Post by polo6n1600i on Mon Sep 24, 2012 10:47 am

I've got a good spare top mount intercooler for one of these if you're interested in it?

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Re: not a jetta but golf gtd rebuild

Post by kai-khan on Wed Feb 19, 2014 7:53 am

crikey 2 years sins last toshed this really need to sort my life out Mad 
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Re: not a jetta but golf gtd rebuild

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